Wire-Hung Canopy

Fabric Type(?) We recommend using a fabric like Phifertext Plus or Textilene which are tight mesh fabrics that allow water to eventually pass through the fabric. If a water-resistant fabric like Sattler or Sunbrella Marine Grade Fabric is used, common wahser grommets will need to be installed in each span to allow water to escape from canopies. Close	Mesh	Water-resistant Fabric
Width Along Pergola's Main Beam (fixed canopy coverage) (?) Intended width of the finished canopy. The canopy is fixed in its dimension across this distance -- it will not fold in this direction. Measure from what will be the fabric's furthest outside edge along the pergola's main beam to what will be the fabric's furthest outside edge on the opposite end of the pergola's main beam. Close	Decimals!	{{data.UofM}}
Length From Pergola's Beam to Beam (adjustable canopy coverage)(?) Intended length of the finished canopy. The canopy panels will fold to one side on this dimension. Measure from wire hardware mounting surface on one end of each panel to the opposite hardware mounting surface (Pergolas's main beam to the other main beam on the opposite side of the pergola). Close	Decimals!	{{data.UofM}}
Fabric Width (?) This is the manufacturer's usable fabric width (weft) from the fabric you have selectded (usually 54", 60" or 69" wide")' Close	Numbers!	{{data.UofM}}
Pick the Type of Canopy Retraction/Extraction System(?) We recommend the Open/Close Rope Pulley System over the Webbing Strap System. Why? Simply use a control line to open and close up to three canopies at once and lock them in place with a cleat. If more than three canopies are required, an additional control line will be used for every three sets. Using the Webbing Strap, you must use a pole with a hook end to open or close each canopy by hand and connect the webbing’s d-ring to a hook secured on the pergola to secure it in place. This method is not as convenient and secure, but it is less expensive than the Open/Close Rope Pulley System. This fabric calculator will add or remove the materials required for the retraction/extraction system you have selected. Close	Open/Close Rope Pulley System	Webbing Strap System
Number of Canopies Along Width Side of Pergola(?) If selecting “Multiple Canopies” along the width side of your pergola. Depending on the width entry, canopies will be no more than 52 inches each. Building multiple canopies is easier to sew and install, they also retract better than one wide canopy. If “One Wide Canopy” is selected, you may be required to sew multiple fabric panels together and multiple track sections may need to be joined together using the Track Extension Bar Kit. “One Wide Canopy” selection can be no wider than 186”. The fabric calculator will add or remove the materials required for the type of canopy system you have selected. Close	Multiple Canopies (Standard)	One Wide Canopy (Uncommon)

Canopy Panel Length Too Great: The adjustable coverage length entered above may result in too much sag. This canopy would benefit from segmentation (create two or more shorter segments). We recommend adjustable coverage length of no more than forty feet or so (about 12200 mm) with fewer than 20 collapsing spans.

Canopy Panel Dimensions: • {{ data.CanopyNum }}
• {{ data.CanopyWide}}
• {{ data.CanopyLen}}
• {{ data.CanopyWid}}
• {{ data.CanopyFinLength }}
• {{ data.CanopySpans}}
• {{ data.SpanWidth }}

List of Materials:Fabric from Sailrite = {{data.totalPanelLength |number:2}} yards.

• Seamstick 3/8" Basting Tape for Canvas (50 yds.) SKU: 129 = {{data.seamStick}} roll.

• Wire Hung Canopy Snap Clip Assembly (2 pack) SKU: 126965 = {{data.clips}} packs.

• Cable Tensioner for Wood (2 pack) SKU: 126971 = {{data.tensioner}} packs.

• 1x19 Wire Rope 5/32" x 100' (Stainless Steel) SKU: 126983 = {{data.wire}}.

• Wire Rope Stop Clamp 3/32" Stainless Steel SKU: 123459 = {{ data.tensioner }} each.

• #1 Plain Grommet & Die Set 5/16" (Brass) SKU: 26301 (Grommets are used for water resistant fabrics to help drain water on each span space. They are not required if canopy is mounted with a slight ptich) = 1 Package

• Thread from Sailrite -- Polyester or PTFE

• Awning and Sling Chair Spline Cording 1/4 inch SKU: 103839 = {{data.cording}} feet.

• Heavy Duty 180-Degree Awning Track Anodized Aluminum SKU: 126984

Order These Lengths

• Wire-Hung Awning Track Extension Bar 48" SKU: 126966 = {{data.extensionBar}} each.

• Control Tape 1" Black Polyester Webbing (Optional) SKU:PLLWBK = {{ data.control }} feet.

• #8 x 1/2 inch SS Hex Head Self Drilling Screw (from local hardware store)= {{ data.clipsM }} each.

List of Materials:• Fabric from Sailrite = {{data.totalPanelLength |number:2}} yards.

• Seamstick 3/8" Basting Tape for Canvas (50 yds.) SKU: 129 = {{data.seamStick}} roll.

• Wire Hung Canopy Snap Clip (2 pack) SKU: 126965 = {{ data.clipsM }} packs.

• Cable Tensioner for Wood (2 pack) SKU: 126971 = {{data.tensioner}} packs.

• 1x19 Wire Rope 5/32" x 100' (Stainless Steel) SKU: 126983 = {{data.wire}}

• Wire Rope Stop Clamp 3/32" Stainless Steel SKU: 123459 = {{data.two}} each.

• Thread from Sailrite Polyester or PTFE

• Awning & Sling Chair Spline Cording 1/4" SKU 103839 = {{data.cording}} feet.

• #1 Plain Grommet & Die Set 5/16" (Brass) (Item 26301) (Grommets are used for water resistant fabrics to help drain water on each span space. They are not required if canopy is mounted with a slight ptich) = 1 Package

• Heavy Duty 180-Degree Awning Track Anodized Aluminum SKU: 126984

Order These Lengths

• Wire Hung Awning Track Exension Bar 48 inch (Item 126966) = {{data.extensionBar}} each.

• Control Tape 1" Black Polyester Webbing (Optional) SKU: PLLWBK = {{ data.control }} feet.

• #8 x 1/2 inch SS Hex Head Self Drilling Screw (from local hardware store) = {{ data.clipsM }} each.

List of Materials for Pulley Open/Close System:

• Nautos Small Fixed Head Block Single SKU: 92414 = {{data.one}} each.

• Nautos Micro Footblock Double SKU: 92520 = {{data.oneD}} each.

• L Bracket Mount with Screws for Double Footblock SKU: 127005 = {{data.LBracket}} each.

• Nautos Small Footblock Single SKU: 92418 = {{data.panelsets}} each.

• Nautos Composite Cam Cleat SKU: 91025 = {{data.panelsets}} each.

• Flat Strap Eye (Stainless Steel) SKU: 122764 = {{data.one}} each.

• Sta-Set Double Braid Line 3/16" SKU: 290111 = {{data.leechLine}} feet.

• #8 x 3/4 inch SS pan head screw (from local hardware store) = {{data.panscrews1}} each.

• #8 x 1-1/4 inch SS pan head screw (from local hardware store) = {{data.panscrews}} each.

• #12 x 2 inch SS pan head screw (from local hardware store) = {{data.screw2}} each.

List of Materials for Webbing Strap System: • Black Polyester Webbing 1” SKU: PLLWBK = {{ data.web }} feet.

• D-Ring Without Bar #0 - 1" Stainless Steel SKU: 122757 = {{data.two}} each.

• Flat Strap Eye (Stainless Steel) SKU: 122764 = {{data.one}} each.

• Blind Rivet for SnapRite® Surface Die Aluminum (10 pack) SKU: 103756 = {{data.rivets}} pack.

• Marine Fender Lacing Hook / Boat Lifeline Netting Hook (5 pack) SKU: 100648 = {{data.Hook}} each.

• #8 x 1/2 inch SS pan head screw (from local hardware store) = {{data.four}} each.

Tools List: • Wire Rope Hexagonal Crimping Tool for Circular Sleeves SKU: 126970.

• Wire Rope Hand Cutting Tool SKU: 123477.

• Cable Tensioner Driver SKU: 126969.

Household Tools: T-Square, Tape Measure, Stapler, Clamp, Drill, Impact Wrench, Drill Bit or Spade Bit ½” (for soft woods), Drill Bit or Spade Bit 9/16” (for hard woods), Drill Bit ¼” for wood and metal, 1/8” Drill Bit for wood and metal, Drill Bit 3/8", 3/32” Allen Wrench, 5mm Allen Wrench, Philips & Stright Drivers, Adjustable Wrench, 11mm Socket, 9mm Socket File, Marker, Pencil, Chalk Pencil, Hack Saw, Ladders, Riveting Tool, Hammer, Hot Knife.

General Sewing Instructions:

Along the length sides, fold and sew a 3/4-inch hem (the hems will face the underside of the canopy).

Fold the edge on one end of the canopy with a 1/2-inch hem, then hem again at 1 inch and sew ¾ inch from the fold to create a sleeve pocket for Awning Spline Cording.

From the sleeve just created at the end, measure the span amount, listed above, and create a fold at that point. Staple the fold in place.

Sew a stitch ¾ inch from the span fold mark to create a pocket for Awning Spline Cording. Repeat for all span distances until the last sleeve at the end is reached.

Measure to the final span distance fold point on the last end of the canopy, and mark that point. Then measure past that point 1 ½ inches and cut off the excess fabric.

Fold the edge with a 1/2-inch hem, then hem again at 1 inch and sew ¾ inch from the fold to create a sleeve pocket for Awning Spline Cording.

*See Video Tutorial Below for Full Instructions.

MULTIPLE CANOPIES TUTORIAL

ONE WIDE CANOPY TUTORIAL

NOTE: Our goal is to make the Fabric Calculator as accurate as possible, but please double-check all results thoroughly. Sailrite will not be held responsible for any miscalculations, cut fabric, or purchased fabric as a result of this software.

The Sailrite Fabric Calculator

Wire-Hung Canopy